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HPシリーズ高耐久機器　シリーズ説明

What is the HP Series?

The "High-durability components HP Series" features long service life, stable operation, and high rigidity.
We offer the long-life HP1 Series, the length measuring HP2 Series, and the G-HP1 Series, which is resistant to harsh environments such as dust.
We also have the P4-HP1 and FP1-G-HP1 Series, which are specialized versions of the HP1 and G-HP1 for specific applications by industry.

Why the HP Series? Find HP Series

Pneumatic cylinders

Long service life cylinder

HP1 Series P4-HP1 Series

Pneumatic cylinders – Long service life cylinder

Momentary stops greatly reduced

Number of replacements greatly reduced

Service life over 20 million cycles✶Subject to CKD prescribed conditions

Long service life cylinder – Long service life for reduced maintenance and replacement costs.

Long service life for reduced maintenance and replacement costs.

By designing the packing, optimizing the sealing function, and adopting grease designed for high-frequency use, we achieved a long service life with the same dimensions as existing products.

Long service life cylinder - Stable operation

Stable operation

The optimal structure of the sliding parts keeps the operating time constant, even after repeated cycles, without increasing the starting pressure. Contributes to stable operation without unexplained stoppages.

Long service life cylinder - Reason for long service life and stable operation

Reason for long service life and stable operation

Stable operation and long service life are achieved by adopting abrasion-resistant packing (due to special compounding), high-frequency compatible grease, and optimization of the sealing function.

Dry Environments Material Restrictions

DEW POINT -70C

Dry Environments

Long service life even in -70°C dew point environments

Restricts the use of materials and surface treatments unsuitable for rechargeable battery manufacturing processes. Reduces product failure of rechargeable batteries.

Material Restrictions

Restricted materials for
configuration parts

A diverse lineup compatible with ultra-low dew point environments. Uses ultra-low dew point environment compatible grease.
Maintains lubrication of the sliding parts for extended periods, even in dry environments.

Compatible Products:

Environment-resistant cylinder

G-HP1 Series FP1-G-HP1 Series

Pneumatic cylinders - Environment-resistant cylinder

Momentary stops greatly reduced

Number of replacements greatly reduced

Improved environmental resistance

Service life over 5 million cycles✶Subject to CKD prescribed conditions

Environment-resistant cylinder - Long service life even in harsh environments

Long service life even in harsh environments

Equipped with a heavy-duty scraper and lube keeper to prevent dust intrusion and maintain lubrication.
Durability in dusty environments has been greatly improved.

Environment-resistant cylinder - Stable operation even in harsh environments

Stable operation even in harsh environments

Tests are carried out in recreated dust environments.
Durability confirmed through rigorous testing.

Environment-resistant cylinder - Reason for long service life and stable operation

Reason for long service life and stable operation

A scraper/lubrication mechanism is added to the cylinder sliding section, table guide, and guide rod for long-term stable operation.

Eliminates concerns over lubricant contamination

FP
DEW POINT -70C

Resolves anxiety

Eliminates concerns over lubricant contamination

Food-grade (NSF H1) lubricants are used for flow paths and sliding parts.

Compatible Products:

Hand / Chuck

Linear Slide Hand

HP1 Series P4-HP1 Series

Hand / Chuck - Linear Slide Hand

Momentary stops greatly reduced

Number of replacements greatly reduced

Significant reduction in replacement time

Service life over 20 million cycles✶Subject to CKD prescribed conditions

Linear Slide Hand - High Rigidity for demanding applications.

High Rigidity for demanding applications.

The guide rigidity has been improved compared to existing products, increasing the overhang amount. High rigidity suppresses backlash, maintaining high accuracy for extended periods.

Linear Slide Hand - Long service life for reduced maintenance and replacement costs.

Long service life for reduced maintenance and replacement costs.

Long-life cylinder sliding technology is used in the cylinder portion. Achieves long service life and stable operation without unexplained stoppages.

Linear Slide Hand - Significant reduction in 'LSH product' replacement time.

Significant reduction in "LSH product" replacement time.

Positioning holes, referenced to the grip center, allow for easy centering precision. The rail plate enables switch replacement while the hand remains attached to the robot or equipment.

Dry environments Material restrictions

DEW POINT -70C

Dry environments

Long service life even in -70°C dew point environments

Restricts the use of materials and surface treatments unsuitable for rechargeable battery manufacturing processes. Reduces product failure of rechargeable batteries.

Material restrictions

Restricted materials for
component parts

A diverse lineup compatible with ultra-low dew point environments. Uses ultra-low dew point environment compatible grease.
Maintains lubrication of the sliding parts for extended periods, even in dry environments.

Compatible Products:

Hand with length measuring function

HP2 Series

Hand / Chuck　– Hand with length measuring function

Momentary stops greatly reduced

Number of replacements greatly reduced

Predictive maintenance available

Service life over 20 million cycles✶Subject to CKD prescribed conditions

Hand with length measuring function - Integrated Structure

Integrated Structure

Finger positioning with high-precision analog output. The hand integrates a stroke detection sensor and amplifier. High precision is achieved through the integrated structure.

Hand with length measuring function - Predictive Maintenance

Predictive Maintenance

Monitors abnormal wear and deformation of grippers and jigs through changes in output, preventing equipment and robot damage.

Compatible Products:

3-way chuck

HP1 Series

Hand / Chuck - 3-way chuck

Momentary stops greatly reduced

Number of replacements greatly reduced

Significant reduction in replacement time

Service life over 10 million cycles✶Subject to CKD prescribed conditions

3-way chuck - Long service life for reduced maintenance and replacement costs.

Long service life for reduced maintenance and replacement costs.

Advanced sliding technology delivers twice the durability of conventional models.

3-way chuck - High Rigidity for demanding applications.

High Rigidity for demanding applications.

The redesigned guide improves guide rigidity.

3-way chuck - Significant reduction in replacement time

Significant reduction in replacement time

Positioning holes, referenced to the grip center, have been added. Contributes to reduced installation and maintenance work-hours.

Compatible Products:

Directional control valve

Pilot operated 3, 4, 5-port solenoid valve

TVG Series

Pilot operated 3, 4, 5-port solenoid valve

Significant reduction in momentary stops

Number of replacements greatly reduced

Improved environmental resistance

Durability of over 120 million cycles✶Subject to CKD prescribed conditions

Pilot operated 3, 4, 5-port solenoid valve - Reduced Air Leakage

Reduced Air Leakage

Air leakage from the valve has been thoroughly improved, realizing a plug-in valve that enables continuous energy saving even in long-term use.

Pilot operated 3, 4, 5-port solenoid valve - Stable operation

Stable operation

The sliding part is optimized to achieve durability of over 120 million cycles.※Low sliding contributes to stable operation of equipment and reduction of quality variations.✶Subject to CKD prescribed conditions

Pilot operated 3, 4, 5-port solenoid valve - Improved environmental performance

Improved environmental performance

IP65/IP67 compliant to prevent ingress of dust and water, allowing safe use in harsh environments.

Compatible Products:

Booster

Air booster

HP1 Series

Booster - Air booster

Momentary stops greatly reduced

Number of replacements greatly reduced

Service life over 10 million cycles✶Subject to CKD prescribed conditions

Air booster - Long service life for reduced maintenance and replacement costs.

Long service life for reduced maintenance and replacement costs.

Optimized cylinder packing design and the long-life 4G series valve deliver more than twice the durability of conventional products.

Air booster - Two tank sizes available

Two tank sizes available

Allows compact mounting with an air tank. Air tank can be selected from two sizes: 5L and 10L.

Air booster - Flexible mounting in any direction

Flexible mounting in any direction

Brackets enable layout-specific installation. Pipe leadout can be selected from three directions.

Compatible Products: