Clamp

A comparison of the clamp operation of the workpieces being conveyed using a linear-guided actuator.

Comparative model

Cost

5-Year Total Cost

  • Air
    LCR Series

    203,468yen

  • Electric Motion
    FLCR Series

    319,800yen

5-Year Total Cost Breakdown

The difference in operation costs is small because the Electric FLCR Series continues to consume current when clamping, but the Pneumatic LCR Series does not consume air when clamping.

  • Air
    LCR Series
  • Electric Motion
    FLCR Series
  • Product List Price of
    Component Configurations
  • 88,550
  • 141,740
  • 5-year running cost
  • 20,218
  • 10,920
  • 5-year maintenance cost
  • 94,700
  • 167,140
  • Total
  • 203,468yen
  • 319,800yen

Total Cost
Progress Graph

Compare the total cost of Pneumatic and Electric Motion over five years! !

Total Cost Progress Graph

Space

Required area

  • Air
    LCR Series

    19,092mm^2

  • Electric Motion
    FLCR Series

    14,592mm^2

Actuator dimensions

The Electric FLCR Series has the same dimensions and equivalent thrust as the Pneumatic LCR Series.It also saves space because it does not require a stopper for stroke adjustment.

  • Air
    LCR Series

    Stopper for stroke adjustment
  • Electric Motion
    FLCR Series

Table Type Load capacity

Positioning time

Positioning time

  • Air
    LCR Series

    0.95seconds

  • Electric Motion
    FLCR Series

    0.75seconds

Activity Status

Because the Pneumatic LCR Series is limited to 200mm/s at the Max. speed when the stroke adjustment stopper is attached, the Electric FLCR Series takes less time to position.

  • Air
    LCR Series
  • Electric Motion
    FLCR Series
  • Travel time (max. speed)
  • 0.95seconds(200mm/s)
  • 0.4seconds(300mm/s)
  • Pressing travel time (pressing speed)
  • 0.25seconds(20mm/s)
  • Pressing judgment time
  • 0.1seconds
  • Positioning time
  • 0.95seconds
  • 0.75seconds

Condition

  • Air
    LCR Series

    Actuator

    Stroke :

    100mm

    Operating stroke length:

    95mm

    Clamping force:

    150NLoad factor:50%、Piping distance:1.5m

    Equipment
    operation

    Cycle time:

    5secondsTravel 1 sec ⇒ Clamp 2 sec ⇒ Travel 1 sec ⇒ Stop 1 sec

    Maintenance cycles

    Once Replace at 1,000km

    Maintenance time:

    4 hours/cycle (charge 10,000 yen/hour)

    Energy efficiency:

    20% (Pressure 0.5MPa)

    Cost:

    2.5yen/m^3

  • Electric Motion
    FLCR Series

    Actuator

    Stroke :

    100mm

    Operating stroke length:

    Travel 90 mm + Pressing 5 mm

    Clamping force:

    150NAcceleration/Deceleration 0.3G、Pressing judgment time 0.1seconds

    Equipment
    operation

    Cycle time:

    5secondsTravel 1 sec ⇒ Clamp 2 sec ⇒ Travel 1 sec ⇒ Stop 1 sec

    Maintenance cycles

    Once Replace at 1,000km

    Maintenance time:

    4 hours/cycle (charge 10,000 yen/hour)

    Energy efficiency:

    75%

    Cost:

    24yen/kWh

Component configuration that satisfies the actuator conditions

  • Air
    LCR Series
  • Required quantity
  • Electric Motion
    FLCR Series
  • Required quantity
  • Actuator
  • LCR-20-100-T2H3-D-S3D
  • 1
  • FLCR-20G02100N-RS03
  • 1
  • Controller
  • ECG-BNNN30-NPA00
  • 1
  • Speed Controller
  • SC3W-6-6
  • 2
  • Solenoid valve
  • 4GB120R-06-E2-3
  • 1
  • Silencer
  • SLW-6A
  • 2
  • Fitting
  • GWS6-6
  • 2
  • Filter/regulator
  • W1000-6-W-F1-B3W
  • 1
  • Tube * 3 m used
  • F-1506-20-W
  • 0.15